Designing the 3D-Printed Lightsaber
In a new series discussing the art of 3D printing, we’re joined by Jacky “Valcrow” Wan, a 3D modeler who has made some of the most amazing prints we’ve seen. Jacky was the one who designed the 14-piece 3D-printed lightsaber, and shares with us his design process and tips for FDM printing and finishing.
Shot by Joey Fameli
Edited by Norman Chan
14 thoughts on “Designing the 3D-Printed Lightsaber”
Leave a Reply

Tech
Tested: SLR Magic Cine Lenses for Micro Four Third…
Joey continues his journey testing cine lenses with this set…

One Day Builds
Adam’s One Day Builds: Razor Crest Mods, Part 1!
Adam and Norm begin the long-term project of modifying their…
Pop Culture Power Hour – This is Only a Test 650 –…
As we approach the debut of the Obi-Wan show, we discuss all the nuggets of Star Wars news revealed in the recent Vanity Fair feature. Kishore and Norm also react to the She-Hulk teaser, ponder Stan Lee's future in the MCU, and are wowed by two newly announced LEGO sets. Plus, some spoiler-light thoughts on the Picard season 2 finale and …

Making
How to Use Threaded Inserts for Wood, Metal, and 3…
Sean gives an overview to using threaded inserts for using m…

Show And Tell
Inside Adam’s Cave: Wooden Screwdriver Mailbag Unb…
Adam opens a viewer mailbag containing an ironwood interpret…

Making
Ask Adam Savage: Behind the MythBusters Cement Tru…
In this livestream excerpt, Adam answers MythBusters-related…

Show And Tell
Show and Tell: Adam Savage’s LEGO Minifigure Colle…
In this live stream excerpt, Adam shares his collection of c…

Culture
Ask Adam: Job Interview Advice, Jamie’s Flamethrow…
In this live-stream excerpt Adam answers questions from Test…

Making
Let’s Build: Japanese Steamed Bun Shop Kit!
This cozy miniature representation of a Japanese steamed bun…

Culture
Ask Adam: The Origin of M5, M6 and M7 (Plus, Their…
Adam answers questions from Tested members Aaron and Silver …
Man, every time I watch these video’s I want to bite the bullet on the printerbot metal and get my feet wet in 3d printing.
Very cool build and clever design. Even though I don’t own a printer, I look forward to Jackie’s other stuff. His website has some neat stuff including the Fallout mini nuke I saw last week (I think it was posted here?).
How could I order this print, I don’t have a 3d printer or access to one, is there a way to order this already printed?
ping sean on twitter!
yep that was Jacky as well!
If you have the 3D print files (they said they’d provide links to them), you can check out http://www.3dhubs.com. They connect people who want 3D printing to people/companies with 3D printers. Alternatively, feel free to shoot us an email at generaland we can look at 3D printing one for you!
You can get the complicated 14 piece version files here:
https://www.youmagine.com/designs/star-wars-lightsaber-complex-version.
And you can get the simpler version here:
https://www.youmagine.com/designs/star-wars-lightsaber-normal-version
And the RPF thread is also worth browsing through for some awesome photo’s from other builders 🙂
http://www.therpf.com/showthread.php?t=212739
Fallout Nuke! Go through the Nuke!
This was my attempt with my Printrbot Simple. Think my z axis was a bit mis-calibrated as everything was a really tight fit; once some parts went together there was no getting them apart (the pummel, pinwheel end emitter parts). Also had a few issues with the socket connector shearing off across layers. And I could never get the pin to work, so just holding it together with a bolt until I find a better solution.
But other than that I’m really happy with how it came out. Was trying out some Metal Cote paints which you can buff to get a more metallic finish.
http://imgur.com/a/Izo4s
A decade or so ago, if you wanted to make your own lightsabre the only way was to go to a Hardware store and scour the plumbing parts aisles. You could easily find hoses and pipes and washers that would fit together reasonably well, then set it off with some brass or rubber strips (a handlebar grip, or a wiper blade).
And looking at the way Jacky’s pieces have been built to assemble, it reminds me a lot of those plumbing parts.
Jacky’s original lightsaber post I keep referring to: https://ultimaker.com/en/blog/87-3d-printed-lightsaber-design-philosophy-and-printing-tips
Painting and weathering guide: https://ultimaker.com/en/blog/82-painting-3d-printed-models
Jacky’s website: http://www.redicubricks.com/
Greetings Starfighter!! Man, I want that t-shirt!!
Nice 3d print! When I get a 3d printer (soon), I’ll have to give this a red hot go! And I’d love the Mini-Nuke from Fallout 4. 8]
I just got a Monoprice Dual Extruder!!! (first 3D printer)
Now, what forums are the best to learn how to tweak this thing?
I’ve printed a few things from Thingiverse, and I’ve got most of the 14 piece lightsaber printed. But the handle keeps failing. it gets past the last knurl and gets almost to the end of where it flairs out to begin the final taper inward… but one edge of the flair slightly curls up and the 2nd extruder snags it and topples it a bit and it gets dragged around….
This was one of my favorite 3d prints i have ever done